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| 브랜드 이름: | WONDERY |
| 모델 번호: | WDL-RJL-5000 |
| 모크: | 1 세트 |
| 가격: | TO BE NEGOTIATED |
| 배달 시간: | 60 일 |
| 지불 조건: | L/C, D/P, T/T, Western Union |
Wuxi Wondery Industry Equipment Co., Ltd. is proud to present its Continuous Centralized Melting Furnace – an advanced solution designed for high-efficiency aluminum melting. This furnace is a top choice for industries seeking to boost their aluminum production while minimizing energy costs and enhancing operational safety. With a 5000 kg/h melting capacity, this furnace ensures a reliable and consistent operation for large-scale aluminum melting needs.
Energy-Saving Design
The waste heat recovery system in the furnace preheats the aluminum blocks using the flue gas from combustion. This approach significantly reduces energy consumption and operating costs, making it a highly energy-efficient aluminum melting solution.
Optimized Combustion Control
The furnace is equipped with a smart automatic combustion air supply system that ensures optimal combustion conditions. By maintaining an ideal air coefficient of 1.05, it prevents incomplete combustion or excessive air, which otherwise leads to heat loss. This ensures efficient energy utilization and enhanced environmental protection.
Superior Thermal Insulation
The furnace is designed with a highly efficient thermal insulation layer, made from silicate insulation boards, offering excellent heat retention and durability. This layer ensures minimal heat loss and contributes to the furnace’s long operational life.
Advanced Temperature Control
Equipped with a PID control system, this melting furnace ensures precise control of aluminum liquid temperature. The temperature control accuracy of ±10℃ provides consistent and high-quality melting, making it perfect for high-performance aluminum alloy production.
The Continuous Centralized Melting Furnace is packed with features that optimize performance, safety, and energy consumption. Here’s a quick overview of the technical parameters:
| Parameter | Specification |
|---|---|
| Melting Capacity | 5000 kg/h (under rated working conditions) |
| Fuel | Natural Gas (LNG), 8600 Kcal/m³ |
| Aluminum Liquid Holding Temp. | 700-750°C (adjustable) |
| Temperature Control Accuracy | ±10°C |
| Burnout Rate | 1.5% (pure aluminum ingot), 1.8% (mixed materials) |
| Fuel Consumption (Melting) | 60 ± 5 m³/ton (Pure Aluminum Ingot) |
| Aluminum Output | 5000 kg/hour |
| Operational Hours | 24 hours/day, 300+ days per year |
| Service Life | 6+ years (with proper maintenance) |
These parameters reflect the furnace's efficiency, reliability, and high-performance capabilities, making it ideal for large-scale aluminum melting operations.
The Continuous Centralized Melting Furnace is designed for continuous 24-hour operation, making it suitable for high-volume melting. The furnace’s automatic ignition, flame detection, and safety interlocks ensure safe and smooth operation. In case of any combustion issues, the safety system will automatically shut off the gas supply, protecting both equipment and personnel.
The furnace body is made of high-quality steel plates, reinforced with steel sections to ensure durability and strength. The internal design optimizes the molten aluminum flow, reducing temperature differences in the holding chamber and improving aluminum quality.
Additionally, the furnace’s sloped bottom design facilitates the smooth flow of molten aluminum into the holding chamber, preventing potential freezing or solidification of aluminum. The furnace also features advanced burners that improve fuel efficiency while maintaining optimal combustion.
This continuous melting furnace is designed to minimize environmental impact with its energy-efficient operation and low burnout rate. The preheating of aluminum blocks with flue gas and the precise fuel control system ensures that the furnace achieves higher fuel efficiency, contributing to both environmental sustainability and reduced operational costs.
The Continuous Centralized Melting Furnace by Wuxi Wondery is the ultimate solution for industries in need of a high-performance, energy-efficient aluminum melting furnace. With its innovative design, advanced features, and proven reliability, it is a valuable investment for businesses looking to improve their aluminum production while reducing energy consumption.
For more information or to receive a customized quote, contact Wuxi Wondery Industry Equipment Co., Ltd., your trusted partner in industrial equipment solutions.
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